Wednesday, March 14, 2012

Types Of Thermocouples

A thermocouple is a temperature sensor that is used to gauge temperatures in manufacturing, machining and scientific applications, as well as everyday appliances. A thermocouple can be useful to ensure surfaces, like steel or other metals or metal alloys, are appropriately heated for machining, or to gauge when a container or location is too warm and coolants need to be introduced.

A thermocouple functions based on differential calculations from a known temperature point, called a cold or reference junction, and a probe, connected to the unit to be measured. Lab conditions allow a natural cold junction, but applied thermocouple conditions often necessitate the use of an artificially generated temperature constant. Because voltages generated by connecting dissimilar metals are known and constant, they are used as reference points based on their relation to the measuring junction. When the machine determines this difference, it calculates the temperature and sends the message to the measuring device.

Because different combinations of metals will produce different temperatures, and these different metals have different durability and strength levels, researchers have produced standardized combinations to exploit maximum outcome potential in a standardized set of combinations.

There are four different classifications of thermocouple pairings, most distinguished by a capital letter heading. These are the home body class, the upper crust class, the rarified class and the exotic class. The home body class consists of “standard” or commonly used metals, while the upper crust class represents all platinum combinations. The rarified class consists of refractory metals and the exotic class is much more specific in nature, usually special combinations of rare metals used for specified applications.

Rarefied and exotic thermocouples do not have special alpha codes assigned to them, because they are much less frequently used. Some of these combinations have standard temperature ranges listed in technical literature, however.

In addition to the numbering system, thermocouples are also generally color coded. The color codings are different from country to country, so it is best to look up the different color coding based on the country from which the material is sourced.

Some thermocouple applications include measuring steel during machining. B, K, R, and S type thermocouples are most suited to this job because of their high temperature ranges. This helps the manufacture know when the molten material is melted to a sufficient temperature. Heating appliances also perform well with thermocouples. Gas-fed appliances can get too hot if they are pumped to saturation, which can create dangerous situations where gas is under pressure and high temperatures are present. Thermocouples can read temperatures and activate gas shut off devices when situations get volatile.

5 comments:

  1. Industrial Oven, Industrial Oven manufacturers, Industrial Furnace manufacturers, Thermocouple Manufacturers, Cold Compression Strength test for iron pallets, Cri Csr and Rdi Ri Testing Equipments Manufacturers, Gold melting furnace, Industrial Furnace India.



    For more details
    http://www.victorysensors.com/

    ReplyDelete
  2. Industrial Oven manufacturers
    Victory Sensors are a reputed manufacturer, Are suitable for Drying, Baking, Heating , Roasting, Curing and Ageing in Painting, Power Coating, Plastic, Food, Pharmaceuticals, Rubber, Chemical and industries.
    We are engaged in manufacturing Industrial Oven. These Industrial ovens are manufactured using quality range of raw material and are available in the market at the most competitive prices.


    For more details
    visit us:
    http://www.victorysensors.com/

    ReplyDelete
  3. Victory Sensors are a reputed manufacturer, supplier and trader of all Industrial Furnace, ThermoCouple Manufacturers, Industrial Oven Manufacturers. Industrial Furnace which are used in agricultural research, process control and various calibration.Industrial furnaces generate heat to warm people in buildings, others to melt metal. They come in many different models to perform a wide variety of functions, from heating a small office to generating electricity while burning waste created on-site. Regardless of a building's, or individual's, needs, there is an industrial furnace for them. An understanding of a few of the major types of industrial furnaces is a good place to start.


    For more details visit us:
    http://www.victorysensors.com/

    ReplyDelete
  4. Today Victorysensors is a leading manufacturer of temperature sensors & Accessories, with world class manufacturing facilities in India. We are focused to manufacture & supply Best quality temperature sensors with prompt delivery at competitive prices.

    For more details
    log on to: http://www.victorysensors.com/

    ReplyDelete
  5. Victory Sensors are a reputed manufacturer, supplier and trader of all Industrial Furnace, ThermoCouple Manufacturers, Industrial Oven Manufacturers. Industrial Furnace which are used in agricultural research, process control and various calibration.Industrial furnaces generate heat to warm people in buildings, others to melt metal. They come in many different models to perform a wide variety of functions, from heating a small office to generating electricity while burning waste created on-site. Regardless of a building's, or individual's, needs, there is an industrial furnace for them. An understanding of a few of the major types of industrial furnaces is a good place to start.


    For more details visit us:
    http://www.victorysensors.com/

    ReplyDelete